Real-world automation and electrical engineering delivered in live production environments.

Zentro Automation supports manufacturers with vendor-agnostic controls engineering, electrical design, commissioning, and modernization. Below are examples of project types we deliver. Client names available upon request where permitted.

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A close-up of the edge banding machine's control panel. The touchscreen HMI operates the automated system in a modern furniture factory, with the conveyor and shelving in the background.

PLC & HMI Modernization for a Production Line

Challenge: Legacy PLC/HMI logic was difficult to troubleshoot and causing recurring downtime.

What we delivered: Structured PLC refactor, HMI improvements, and clean alarm/diagnostic strategy.

Outcome: Faster troubleshooting, improved maintainability, and a smoother operating workflow for production teams.

Close up of industrial electrical connectors with blue and orange wires visible

Control Panel Design & Build for Industrial Equipment

Challenge: A new system required a reliable, serviceable control panel designed to plant standards.

What we delivered: Vendor-agnostic panel design, schematics, BOM, and build support with clear documentation.

Outcome: Cleaner installation, easier maintenance, and a panel design ready for commissioning.

VFD + Motor Control Integration

Challenge: Motor control performance issues and inconsistent startup behavior across equipment.

What we delivered: VFD integration, motor control design support, and commissioning assistance including safe fallback logic.

Outcome: More stable operation, reduced nuisance faults, and improved process consistency.

Technical Team Performing on Site Inspection in Modern Automated Factory

Commissioning & Startup Support for a New Automation System

Challenge: Tight startup window with high risk to production schedules.

What we delivered: On-site commissioning support, FAT/SAT readiness, and punch-list closure through final handover.

Outcome: Faster go-live with fewer issues and a controlled transition into operations.

KPI, Key Performance Indicator, Business Data analytics automated concept, Businessman use tablets shows KPI dashboard, Analyse graphs efficiently, Business target operations, Data System KPI metrics

Industrial IoT Data Collection + KPI Dashboards

Challenge: Operations needed better visibility into downtime, cycle time, and performance trends.

What we delivered: PLC data extraction, historian integration, and KPI dashboard reporting for production metrics.

Outcome: Clearer performance visibility and better decision-making for continuous improvement teams.